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Housing & Urban Development Achieves Improved ROI with Upgraded Humidification System

Housing & Urban Development (HUD)

The Housing & Urban Development (HUD) department sought to upgrade their building’s humidification system from traditional steam type to high-pressure fogging systems. This upgrade aimed to provide dramatic energy savings and improved air quality, ensuring optimal environmental conditions within their facilities. High quality purified water is needed to ensure that mineral dusting is controlled which helps eliminate the possibility of fouling and bacterial contamination of the air handling units.

 

Requirements

The project required high quality water with low energy usage. Space and installation access were limited requiring a compact footprint design. Since the project investment is based on energy savings wasted energy was not acceptable. Humidification systems are typically used during the winter months and thus the water supply is typically cold requiring a system that produces the required capacity at lower design temperatures than are standard for most RO systems. Chlorine is removed prior to the RO system and thus the treated water is free of chlorine which does not get added back in because it would cause corrosion in the air handling units. Thus the stored RO water must be sterilized by some other method to ensure the water is free of biological contaminants.

Strategy

Mee Industries provided a packaged Reverse Osmosis system with integrated storage, distribution & UV circulation. All components where handled by a single control enclosure with a PLC capable of communicating with the Meefog control system as well as the building automation system (BAS). RO system performance is based on many factors including temperature. A typical system is designed to provide the rated capacity at a water temperature of 77 °F (25°C) which is not realistic for humidification systems because they are used in the winter when the water temperature is colder.

The Mee Water system is designed to provide the rated capacity at a temperature as low as 50 °F (10°C). Since the required operating pressure varies for the system based on factors such as temperature, the RO system could be considered energy in-efficient. However variable frequency drives were included on the motor to ensure no energy was wasted when producing the required capacity for the system. The integrated distribution pump also includes a variable speed drive to reduce energy consumption based on the humidification demand.

The UV circulation system allows the non-chlorinated water to be sterilized in the circulation loop to prevent the proliferation of biological material in the stored water. The fully integrated system ensures that the water level is monitored and circulation is carried out especially during humidification system downtimes when the water would otherwise. become stagnant in the storage tank.

With all equipment coming from a single supplier the installation and commissiong was extremely simple. The water capacity and quality was exactly in line with the humidifcation system needs.

Challenges:

  • The need for high-quality water to prevent mineral dusting and bacterial contamination.
  • Limited space and installation access, necessitating a compact footprint design.
  • The system’s investment was justified by energy savings, making wasted energy unacceptable.
  • The humidification system was primarily used during winter, requiring the system to operate efficiently with cold water.

Solution:

  • Reverse Osmosis (RO) System Design: Capable of delivering rated capacity at temperatures as low as 50°F (10°C), accommodating winter operation.
  • Energy Efficiency: Variable frequency drives on the motor and distribution pump ensured minimal energy wastage by adjusting power based on demand.
  • UV Circulation System: Sterilized non-chlorinated water in the circulation loop, preventing biological contamination during downtimes.

Client Benefits using MeeFog Technology:

  • Provides water with TDS of less than 10 PPM to eliminate the possibility of dusting issues in air handling units where Meefog is used.
  • Designed to provide the needed capacity even at cold water temperatures.
  • Storage, distribution and disinfection system integrated for seamless installation and operation.
  • Energy savings enhanced with the use of variable frequency drives for RO system as well as distribution system

 

The MeeFog system provided us with the energy-efficient humidification solution we needed. The integration with our building automation system was seamless, and the water quality has been excellent. We’ve seen substantial energy savings and improved air quality in our facilities. — Facilities Manager, Housing & Urban Development

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